Catalytic combustors. A catalytic wood stove uses a catalytic combustor to re-burn the gasses and particulates that are released from the burning wood. %PDF-1.4 %���� 0000031966 00000 n 1.10 Residential Wood Stoves 1.10.1 General1-2 Wood stoves are enclosed wood heaters that control burning or burn time by restricting the amount of air that can be used for combustion; they are commonly used in residences as space heaters. Blaze King 101. ACHIEVING CATALYTIC LIGHT-OFF The temperature in stove and gases entering combustor must be raised to between 700o F to 900o F for catalytic activity to be initiated. This temperature is easily achieved in the firebox of a wood burning stove. The temperature can be determined by the Catalyst Monitor Probe. They need to be replaced every 10,000-12,000 hours, or when they become contaminated with foreign materials from the burn process. Combustor temperatures between 1400F and 1600F (760C – 870C) are common, but operating temperatures between 700F and 1400F (371C – 760C) are recommended. The second is the catalytic combustor system which lowers the temperature at which wood smoke will burn down to 500° so on medium and low burn rates, hybrid stoves will continue to burn super clean and efficient. This will then allow the smoke to ignite at temperatures around 5000°F (or 2600°C). Once the catalytic probe reads Active (on wood stoves) or the digital thermometer reads 500 o F (or 260 o C) engage the catalytic combustor by pushing the bypass rod towards the unit all stoves will smoke while starting up. This process is called catalytic combustion. with a forced air blowing across at high CPM. When you are starting a fire in a cold stove, you will need to get the firebox up to 500° before the combustor will ignite. Their complex design allows these stoves to burn wood for longer and give steady heat. Blaze King catalytic wood stoves burn clean, and can maintain a constant comfortable temperature. wZ�Q ^� UN�&�)���Bb����e+���m�����[L��m���csBI���ۚ����?$�bs�c����$aC�gSO��k4��. 0000032076 00000 n 0000007443 00000 n Wood smoke gases coming in contact with the catalyst causes chemical changes to take place. In catalytic combustion, any unburned particles in the smoke are utilized as fuel. An indispensable tool for efficient woodstove operation, our thermometer signals when to switch off bypass, and when to reduce fire to prevent damage to combustor. 0000000876 00000 n CATALYTIC COMBUSTOR STAINLESS for various brands including: - Superior - Lennox Hearth Products - FMI - Vanguard - DESA - Astria - Country Stoves - Whitfield - BIS Fireplaces - Iron Strike - Earth Stove - Comfort Glow - Vantage Hearth - Design Dynamics - Ironhaus 0000031907 00000 n A stove with a catalytic combustor will generate up to 25% more heat from each piece of wood, thus reducing the amount of fuel used during the year. by Condar. Check your owner’s manual for the correct readings for your stove. For some of the stove models below you have a choice between ceramic or steel catalytic combustors. The answer to eliminate this is the catalytic combustor. The best way to monitor catalytic combustor temperature is with a probe thermometer – new catalytic stoves are required to have probe thermometers at the catalyst. Catalytic stoves were introduced to comply with a 1988 EPA regulation that set mandatory smoke emission limits for wood stoves of 4.1 grams of smoke per hour for catalytic stoves … This temperature is easily achieved in the firebox of a wood burning stove. The internal catalytic combustor cuts down on wood usage, increases heat output, and almost completely eliminates pollution of any kind with a complete burn. The combustor within the retrofit will exhaust anywhere from 1000 degrees F. to 1600 degrees F.of temperature when the firebox temperatures are within a range of 600 to 900 degrees. There are ways to burn the smoke and volatile gases without raising the temperature of the wood to the necessary 1,100 degrees. This stove is really fantastic in the fact that the feed door is on the right hand side, and does not break up the beautiful viewing window with excess lines. These gasses pass through the catalytic combustor, which operates at very high temperatures, and combust – providing increased efficiency, fewer emissions, and longer burn times. Get the full warmth and value out of your woodstove with an American-made replacement combustor from Condar. 0000006985 00000 n Temperature:The catalytic combuster starts burning the gasses and particles in wood smoke when the smoke reaches approximately 500° F. At temperatures lower than 500° there is very little catalytic activity. Made of high-quality materials and approved by the U.S. … IMPROVED SAFETY - Catalytic combustors prevent the buildup of creosote, so there’s a lower risk of house fires. Inside the stove, the smoky exhaust passes through a coated honeycomb (the catalyst). 0000001823 00000 n Just like the catalytic converter in your car, the catalytic combustor in a wood stove traps the smoke and other byproducts of combustion, and has a chemical coating (generally platinum and/or palladium) which interacts with the smoke and ignites it at around 500 degrees, rather than the 1100 degrees normally required. The catalyst is a ceramic honeycomb coated with platinum or some … 0000005922 00000 n Full catalytic operation occurs at catalytic combustor temperatures above 700F (371C). 0000001632 00000 n �`Ȕ"�����&AÁ��F&�� �n��s�EiF Vb1FUn(�;@� (R0� endstream endobj 24 0 obj <> endobj 25 0 obj <>/Font<>/ProcSet[/PDF/Text]>>/Rotate 0/TrimBox[0 0 612 792]/Type/Page/u2pMat[1 0 0 -1 0 792]/xb1 0/xb2 612/xt1 0/xt2 612/yb1 0/yb2 792/yt1 0/yt2 792>> endobj 26 0 obj <> endobj 27 0 obj <> endobj 28 0 obj <> endobj 29 0 obj <> endobj 30 0 obj <>stream Some wood-burning stoves make it easier to burn fuel by using a chemical process which decreases the formation of pollutants. how hot your chimney operates depends upon how efficient your heat exchanger works. for instance my firebox is 12 cubic feet surrounded by a hollow structure made of 1/4in steel. 0000002262 00000 n H��Tˮ�0�K,n#�?�S�6%$�dGB��n��/��S���Ǔ�sN&}�^>�! 23 0 obj <> endobj xref 23 29 0000000016 00000 n Charlie Baker to Fix Deeply Flawed Climate Change Legislation, Pumped Masonry Versus Stainless Steel Liners. Catalytic Combustor for Wood Stoves and Inserts. 0000005419 00000 n Note: Beginning in 2020, Firecat Combustors “Order Fulfillment” may be completed by one of our Distribution Partners. The catalyst in your stove, similar to the catalytic converter in your car, burns the unburned fuel (smoke) from the fire before it exits through the flue. Inside the stove, the smoky exhaust passes through a coated honeycomb (the catalyst). �e�"F|�]�J�*��7� Find combustors for virtually every catalytic wood-burning heating stove in existence, even if your stove … ?��'���DM���D�e�(,Y�O�;�j�R���K�M�\�4��sZ��ʥ��&>|^?��wċ"��)A� sy﵃�]_K5�"ix���￲Q�D�y�f- In December we had the longest stretch of arctic weather I ever remember seeing. Woodstove Catalysts. A wood stove catalytic combustor is comparable to a catalytic converter in a car. This will shorten the lead times of most of our products to 2 days. 0000008262 00000 n In today’s market, you’ll find two main types of wood stoves: Catalytic Wood Burning Stove. 0000007240 00000 n h�b```b``������c��π �,@Q��m/�6�����p�-L��)��^;���'xEU��*Y7eKOS�������6�et��F��@Z Though catalytic wood stoves are more expensive, they burn fuel more efficiently. 0000001151 00000 n Catalytic combustor temperatures above 1800F (1000C) will shorten the life of a combustor. 0000001232 00000 n �X�^! Powered By, NEHPBA Urges Gov. Click here to learn about Condar's catalyst warranty. 0000002843 00000 n It is not uncommon for a catalytic combustor to need replacement every 5-10 years (yours may vary). A catalyst will start burning the smoke coming from the fire when it has reached a temperature of between 350 and 600F. 0000031213 00000 n 0000033943 00000 n This can be determined with the use of a catalyst monitor (TM-20). Once you have engaged the catalytic combustor, the temperature should quickly rise, often to 1200 degrees or more, although depending on the fuel you are using and how soon you engage the catalytic element, it could be lower, perhaps around 700 degrees. The catalytic combustor or catalytic converter in a catalytic stove resembles a honeycomb.The converter greatly reduces the required temperature for burning smoke. 0000007141 00000 n A combustor is a device that lowers the temperature at which wood smoke burns. The answer to eliminate this is the catalytic combustor. Maximize the warmth of your catalytic woodstove with a replacement catalyst from Condar, the catalyst experts.We make catalysts for virtually all models of wood-burning stoves.. Every Condar catalyst is carefully fabricated to precise dimensions in our North Carolina factory. it's burning clean. 0000002636 00000 n SAVES YOU MONEY - Use less wood to generate the same heat—save up to 1/3 of the cost of a cord of wood—and burn up to 8 hours longer than a non-catalytic stove. Find your woodstove manufacturer in the list below, navigate to your stove model, and you will be auto-linked to order fulfillment. It registers accurate readings up to 2000° Fahrenheit, and can be retrofitted to most catalytic stoves to comply with Environmental Protection Agency regulations. 0000006450 00000 n Smoke usually catches fire at about 1100 degrees. To avoid damage, don’t run the stove continuously at maximum, except for up to 30 minutes as it heats up after loading. 0000007943 00000 n The catalyst plays an important part in how well your stove does its job. A catalytic combustor that is being fed dense wood smoke may glow bright red and reach temperatures as high as 1600°F, which can damage the combustor if allowed to continue. if your stove is emitting little to no smoke. 0000020131 00000 n 0000005712 00000 n The device is chemically coated with a metal that reacts with smoke and other combustion … I was expecting this, but it caught us at a bad time. A wood stove catalytic combustor is comparable to a catalytic converter in a car. The main feature of a Blaze King catalytic wood stove, that makes it superior to others, is its combustor. A catalytic wood stove is a type of wood stove in which the smoky exhaust is passed through a coated ceramic honeycomb inside the stove where the smoke gases and particles ignite and burn. Note: The ceramic brick of our catalysts can vary in color, but rest assured our quality is guaranteed. 0000003445 00000 n Catalytic combustors should only be used with natural wood burning applications. They are used both as the primary source of residential heat and to supplement conventional heating systems. Without the catalytic combustor, wood smoke would have to be brought up to a temperature of 1000 to 1200 degrees F in order to start to burn. Catalytic stoves contain a catalyst similar to those used to control smog in a car. 0000004502 00000 n trailer <<6B4066B8E50549FFBDE5B77793082AAB>]/Prev 75541>> startxref 0 %%EOF 51 0 obj <>stream ACHIEVING CATALYTIC LIGHT-OFF The temperature in the stove and the gases entering the combustor must be raised to between 500o F to 700o F for catalytic activity to be initiated. 0000005032 00000 n With the catalyst, smoke is burned inside the wood stove at just 500 to 550 degrees.The catalyst rapidly heats up. Click here to learn about Condar’s wood stove thermometers. Wood smoke gases coming in contact with the catalyst causes chemical changes to take place. In other words the firebox produces smoke as a fuel to feed the catalytic combustor. FlexBurn stoves burn with or without a catalyst and achieve 15% higher efficiency on low burns with the catalyst in place. 0000003981 00000 n This will then allow the smoke to ignite at temperatures around 5000°F (or 2600°C). What is a catalytic combustor? During start up of a cold stove a medium to high firing rate must be maintained for about 20 minutes. It was over a month without

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